GTI ENGINEERING, INC.

                                                       P.O. BOX 5486 Katy, TX 77491    PH.: 281-398-0004   FAX: 281-398-0007

CH06 Tech DS

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CH06 MSDS
CH06 Tech DS

 

TECHNICAL DATA SHEET

METFIN CH 06 REF:0726

PRODUCT DESCRIPTION

Metfin CH 06 is a specialized blend of inorganic and organic passivating constituents which has been purpose designed to meet the precise requirements of the metal coating industries.

Optimum corrosion resistance is provided by the unique ability of CH 06 to form a tightly cross linked but clear film which resists the penetration of atmospheric oxygen and moisture thereby preventing the formation of oxides, commonly referred to as wet storage stain.

CH 06 may be applied in batch or continuous strip operations, and finds application on zinc, zinc/aluminium, aluminium and other alloy coated surfaces.

CH O6 may be applied by immersion, spray or roller coating techniques.

 

FEATURES AND BENEFITS

 

 

Optimum corrosion resistance

Colorless film

Versatile application

Suitable for coil or batch operations

Liquid product for ease of dosing

Ease of control

No-rinse system

PROPERTIES

 

Appearance                     : Dark Green Liquid

Specific gravity                : 1.436 ± 0.01

pH of concentrate             : less than 1

 

TYPICAL OPERATING PARAMETERS

In order to achieve optimum performance with CH 06 it is important to provide a uniform film which reacts with the surface during the process of drying. The Technical Staff of Gramos Surface Treatment Ltd, will advise on customers' precise requirements during commissioning, however the following parameters are provided as a guide.

 

BATCH OPERATIONS

Concentration               : 0.1-0.5% v/v in the quench bath*

Temperature                 : determined by quench throughput

Time                            : typically 30 seconds

* Post quench systems should use a 2-3% v/v solution.

 

COIL OPERATIONS

Immersion or Spray Vessel

Concentration             : normally 3-5% v/v

Temperature               : typically 30-40 deg C

Time                          : 1-2 seconds adequate

Ref:0726pro page 1 of 3 revised 28.10.99 2.02

SQUEEGE ROLL SETTINGS (Typical)

Material                 : Hypalon

Hardness               : 40-55 deg Shore A

Roughness             : 5-10 micrometer CLA

Pressure                : 30-70 psi line pressure.

 

DRYER

Air Temperature                 : 120-140 deg C

The strip should be dry to touch at this stage.

TESTING AND CONTROL

Concentration

1. Take a 5.0ml sample representative of the solution and place in a 250ml conical flask.

2. Add 5ml of 10% Sulphuric acid and 2 grams Potassium iodide crystals. Swirl to dissolve.

3. Add a small quantity of Thyodene. The colour will be blue black.

4. Titrate with 0.1N Sodium thiosulphate solution until the colour changes from black to pale green.

                    Titration x 0.36 = % by volume Gramos CH 06

Bath Condition

In order to control the bath contaminant levels and optimise performance the H/T ratio of Hexavalent/Total chromium needs to be determined. Details of a titration procedure are available from Gramos technical staff.

Fresh bath Operating bath Contaminated bath

H/T Ratio 0.56 0.49-0.56 <0.49

When the H/T ratio falls below 0.49 the bath contents should be changed.

 

Zinc content

Gramos Technical staff will advise on methods available for the determination of zinc content. These include Atomic Absorption Spectroscopy, Colorimeric and Titration techniques.

Zinc content should ideally be controlled below 1000 ppm Zn and under no circumstances should it exceed 1500 ppm Zn since this will lead to reduced performance.

Chromium on Strip

For continuous strip line operations the chromium level on the strip may be determined using Atomic Absorption Spectroscopy or X Ray Fluorescence. Gramos will be pleased to advise on the methodology.

Chromium levels on the strip should be typically in the range 10-30 mg/m2 depending upon the level of corrosion protection required.

Ref:0726ch06 page 2 of 3 revised 28.10.99 2.02

EQUIPMENT

Tanks, spray lines, nozzles, heating coils etc may be constructed from mild steel.

STORAGE AND HANDLING

Store in a cool dry place away from sunlight or direct heat. Keep away from oxidisable matter.

Protective clothing including PVC gloves, apron and face shield or goggles should be used when handling the concentrate.

HEALTH AND SAFETY

CH 06 contains corrosive and toxic substances. Please refer to the specific Material Safety Data Sheet.

IMPORTANT NOTICE TO PURCHASER

All statements, technical information and recommendations contained herein are based on tests and data believed to be reliable. However this information must on no account be used as a substitute for necessary prior tests which can ensure that the product is suitable for a given use. Users are at all times responsible for ensuring compliance with all necessary metal finishing and painting standards with this product.

Ref:0726ch06 page 3 of 3 Revised 28.10.99 2.02